With the mast fairly round after my work with the hand plane, I continued with the final sanding. I used a power sander to knock down the worst of the ridges, but my hand could still feel edges, so I then worked it over a couple times with a long strip of sandpaper, which could wrap around and did a good job of taking off the high spots. It's pretty round now, and I've judged it good enough. Here's a shot of the base:
This is what a scarf joint looks like in one of the staves.
I then took my shinto rasp to the top end for a rough shaping.
And then finished up with 80-grit sandpaper over a foam sanding block. 80-grit is the finest I've used anywhere on the boat.
I then spent some time figuring out where the sail would lay on the spars, so I could determine where to drill the holes to hold the ends of the sail to the boom and the yard. This took a while on the boom, as I also was figuring out where the eye straps and cheek blocks would go that handle the reefing lines. I built my boom 6" longer than the plans, and ended up cutting two inches off.
I then rounded off the ends of the boom and yard, and drilled holes to lash the ends of the sail in place. I coated the inside of the holes with epoxy.
I also rounded off the edges on the base of the mast,
And applied a layer of fiberglass to the plug for wear resistance, as this will be inserted into the mast step with each voyage.
At the same time I filled in some small voids in a couple places on the mast. These were caused when I had a bit of a glitch routing out the V-grooves. The stave rode up and the router bit cut a little closer to the edge in a couple spots. I didn't have quite enough epoxy spread in the joint to fill this on initial glue up.
So I brushed in a little unthickened epoxy, which flowed in to fill them completely.
When the epoxy cures I will sand things smooth, run a fillet around the plug in the bottom of the mast, and then coat the mast and spars with epoxy. As of now I plan to paint the boom and the yard and varnish the mast to show off the wood.
Here's a sneak peak of the start to an upcoming project - I found this one really nice 16' long cedar 2x6 in the rack at Menards. Nice tight grain and very few knots. I'm planning to use this to build my yuloh - a Chinese sculling oar that I will use to move the boat when the wind dies. I'll have more information on that to come.